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Maize syrup processing line

  • Raw material:Carbon Steel , Stainless Steel
  • Capacity:1T/D,5T/D,10T/D,20T/D ETC.
  • Usage:maize syrup processing
  • Port:QINGDAO ,SHANGHAI
  • Delivery time:30 DAYS
  • After-sales service:FREE INSTRUCTION

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Production process of maize syrup processing line

1.  Maize flour making
(1) Maize selection
(2) Remove Germ
(3) Corn/maize flour making

2. Continuous spray liquefaction section 
(1).Mixing slurry: Add thermostable amylase and water to flour, and mix them in mixing slurry tank
(2).Spray liquefaction: Heating all tanks by steam, then start Liquid ejectors and pumps. Delivery material continuously and evenly, and control flow by production capacity.
Flash evaporate material in Laminar flow tank, and keep temperature. Observe liquefaction effect.
(3).High temperature treatment: Send passed material to the second Liquid ejector, and keep temperature.
(4).Carry slurry to buffer tank by pump.


3.Filtration section
(1).Filter protein and slag by Plate-and-frame filter press machine.
(2).Carry away protein and slag by Bottom slot for Plate-and-frame filter press machine.
(3).Syrup inflow buffer tanks, then be sent to next step by pump.

4.Saccharification section
Cooling syrup by Heat-exchanger, then send them to Saccharification tank (mixer and coil pipe are set in Saccharification tank. ) by Pumps., then add glucoamylase

5.Decolorization section
Carry passed syrup into Decolorization tanks(mixer and coil pipe are set in Saccharification tank.) by pump. Decolor by Activated carbon

6.Filtration section
(1).Filter protein and Activated carbon by Plate-and-frame filter press machine.
(2).Carry away protein by Bottom slot for Plate-and-frame filter press machine
(3).Unclean syrup is sent to big buffer tanks by pump.  
(4).Carry clean syrup into buffer tanks.

7. Ion exchange section
(1).Carry syrup into Ion exchange columns. Resin clean syrup in Ion exchange columns. Then carry clean syrup into buffer tanks.
(2).When Resin loses effect, stop carry syrup into Ion exchange columns, and change another Ion exchange column for work.
(3).Recover Resin: Using heat water to bush resin, then use acid fluid, and alkali fluid to bush Ion exchange columns till Resin has function.

8.Evaporation section 
Evaporate syrup by Triple-concentrate of evaporator and Single-concentrate of evaporator. When syrup concentration is OK, shut down steam and stop evaporation. And carry syrup  to Final-product storage tanks by Pumps.

9.Final corn syrup section
We can provide you the complete set maltose maize syrup processing machine and the maltose maize syrup processing line technology,welcome to contact us for more information of corn syrup processing machine


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